Table of Contents Basic Electricity Subject Page Basic Electricity.4 Electromotive Force .6 Theory of Electron Flow .7 Conventional Theory of Electron Flow.7 Voltage .8 Ampere.9 Ohms.9 Circuits.10 Series Circuit.10 Parallel Circuit .11 Series-Parallel Circuit.11 Short Circuit.11 Ohm’s Law.12 Ohm’s Law - Series Circuits .13 Ohm’s Law Parallel Circuit - 2 Branches .14 Ohm’s Law Parallel Circuit - more than 2 Branches .15 Ohm’s Law in Series-Parallel Circuit.17 Electrical Components.22 Magnetic Theory.22 Fundamentals of Magnetism.22 Electromagnetic Induction.24 Generating Voltage .25 Generator.25 Alternator.25 Ignition Coil .25 Types of Voltage .26 DC Voltage.26 AC Voltage.26 Conductors, Insulators and Semi-Conductors .26 Conductors .26 Insulators .27 Semi-Conductors.27 Semi-Conductor Doping.27 N-Type Material.28 Initial Print Date: 12/04 Revision Date: 10/07 Subject Page P-Type Material .28 Junctions.28 Diode .29 Zener Diode .29 Light Emitting Diode .29 Transistors .30 Relays.30 Solenoids .31 Switches .31 Resistors .31 Resistor Color Code Guide.32 Variable Resistors.32 Thermistor .32 Potentiometer .33 Rheostat .33 Electric Motors .33 Stepper Motors.33 Common Circuit Designations .34 Basic Electricity Model: All Production: All After completion of this module you will be able to: • Understand the theory of Electron Flow vs “Conventional Current Flow”. • Recognize the different types of electrical circuits. • Perform Ohm’s law calculations. • Relate Ohm’s law to practical use in the workshop. • Understand how different electrical components operate. • Recognize circuit numbers and abbreviations on ETM’s. 3 Basic Electricity Basic Electricity Electricity is defined as the movement of electrons from one atom to another. In order to understand electricity a basic explanation of the atom is needed. All matter is made up of molecules. An atom is the smallest particle to which a molecule can be reduced. Atoms consist of: Electrons -Negatively charged particles orbiting around a nucleus. Protons -Positively charged particles in the nucleus. Neutrons -Uncharged particles in the nucleus that stabilize the protons. Balanced ion Positive ion Negative ion An atom is balanced or displays a neutral charge when the number of protons and elec¬ trons are equal. Through various means (e.g. A chemical reaction in the the automotive battery) elec¬ trons are displaced from their normal orbit. These displaced electrons attach themselves to other atoms, creating an unbalance in the number of electrons and protons in both atoms. Atoms which loose or repel an electron become positively charged because of the greater number of protons. These atoms are called “Positive Ions”. Atoms which pickup or gain extra electrons become negatively charged and are called “Negative Ions”. The negative ions will attempt to repel the extra electron and the positive ions will attempt to attract it. 4 Basic Electricity The movement of free electrons from one atom to another is called electron flow or elec¬ tric current flow. This flow of electrons does not mean that a single electron travels the entire length of the wire. Electron flow is the movement of free elec¬ trons from atom to atom and the transmission of an electrical impulse from one end of a conductor to the other. The constant unbalancing and rebalancing of the atoms takes place in less than one mil¬ lionth of a second. A single strand of copper wire contains billions of atoms 5 Basic Electricity Electromotive Force Friction, light, heat, pressure, chemical reaction or magnetic action are all ways that elec¬ trons are freed. The free electrons will move away from the “Electron Moving Force” (EMF). A stream of free electrons form an electrical current. EMF Method Automotive Uses Friction Static, Walking Across Carpet Electrostatic Field, Capacitor Light Photoelectric Cell, Light Controls Headlamp and Mirror Sensors Pressure Piezoelectric, Speakers, Microphone Knock and Side Impact Sensors Chemical Dry/Wet Cell Batteries Primary Automotive EMF, Battery Magnetic Electromagnetic Induction, Coils Secondary Automotive EMF Generator The battery and the generator are the primary and secondary means by which free elec¬ trons are generated in automobiles. The chemical reaction taking place in the battery creates an Electromotive Force (EMF) that provides us with the positive ions and negative ions. The generator through magnetic induction is our other source of free electrons. (Positive and negative ions) The positive ions collect at the positive bat¬ tery terminal and the negative ions collect at the negative battery terminal. Positive Negative The positive and negative ions provide no energy unless a path between them is estab¬ lished. This path is normally in the form of a load (e.g. bulb, electric motor or other electri¬ cal consumer) placed across the positive and negative terminals of the battery either directly or through wires. 6 Basic Electricity Theory of Electron Flow Free electrons are pushed out of the battery negative terminal through a conductor to the positive terminal.When a path is established electrons have a route from the negative termi¬ nal to the positive terminal of the battery. That route may take the electrons through wires, motors, light bulbs or other electrical consumers. The mission of the electrons is always to return to the source of their energy which is the battery. The Theory of Electron Flow represents the actual path of the electrons in an electrical circuit, from negative to positive. Theory of Electron Flow Conventional Theory of Electron Flow Before Science gave a glimpse of the electron, it was generally believed that electricity (elec¬ trons) flowed from the positive charge to the negative charge. Most electrical symbols, wiring diagrams, and teaching is based on the “Conventional Theory of Electron Flow” which states that electrons flow from positive to negative. From this point on all references to current flow will be defined by the Conventional Theory of Electron Flow. Conventional Theory of Electron Flow Conventional Theory of Electron Flow, is some¬ times referred to as the Automotive Theory of Electron Flow. Notes: 7 Basic Electricity Voltage The potential of the electrons to flow is measured in Volts. Think of voltage as pressure, the driving force (pressure) pushing the electrons from posi¬ tive to negative. “One volt is the potential difference required to push one Amp of current through one Ohm of resistance.” Voltage is present between two points when a positive charge exists at one point and a negative charge at the other point. The amount of voltage available is dependent on the number of ions at each terminal of the battery. Less Ions Less Voltage More Ions More Voltage Voltage is the difference in the potential charges between the positive and negative terminals in a battery. If one volt is capable of pushing “x” amount of current, two volts can push 2x, three volts 3x and so on. Voltage Percent Theoretical Current 12.6 Volts 100% 10 Amps 11.6 Volts 92% 9.2 Amps 11.0 Volts 87% 8.7 Amps 10.5 Volts 83% 8.3 Amps Note: Maintaining proper voltage is important. As voltage drops,so does the capacity for current flow. 8 Basic Electricity Ampere The unit of measure for current flow is the “Ampere”, commonly referred to as “Amps”. Amps is the counting of electrons flowing on a conductor past a given point. One amp of current flow is egual to 6.23 billion billion (6.23 x 10 18 ) electrons moving past a point in one second. Amps allow you to measure the volume of electrical energy “amperes” flowing through a wire or electrical consumer. Ohms The “Resistance” of a circuit opposes current flow. The unit of measure for resistance is the “Ohm”. One ohm is defined as the amount of resis¬ tance that will allow one amp to flow when being pushed by one volt of pressure. Resistance slows the flow of current (reduces the number of electrons flowing). Resistance changes electrical energy into another form of energy (e.g. heat, light or motion). Resistance reduces the number of electrons flowing Electrical Units of Measure Unit of Measure Symbol Basic Unit Units Volt V, U, or E Volt V = Volt = 1 volt mV = millivolt = .001 volt KV = Kilovolt = 1,000 volts Ampere Amp, A, or 1 Amp A = amp = 1 amp mA = milliamp - .001 A KA = Kiloamp = 1,000 A Ohm Q Ohm 10 = 1 ohm mQ = milliohm = .001 ohm K = kilo-ohm = 1,000 ohms M = Megaohm = 1,000,000 ohms 9 Basic Electricity Circuits Electricity must have a complete or closed loop circuit to flow. A “Circuit” is defined as an unbroken, uninterrupted path which begins and ends at the same point. In the auto¬ mobile that point is the battery. The electron flow must be from the battery through the wiring and consumers back to the battery. That flow represents a complete circuit. A typical circuit will contain: 1. A battery and/or generator system (EMF or source of the electrons) 2. Conductors (wiring to deliver the electrons to the consumers) 3. Consumers (the load being placed on the system) Any break or interruption in this circuit will cause the circuit to cease operation. There are three basic types of circuits: • Series • Parallel • Series/Parallel Series Circuit A Series circuit provides one path for the current flow. That path is from the source of the current (the battery) through a conductor, consumer and back to the source. A Series circuit provides constant current flow (amps) through the entire circuit. Amps measured in any two places in the circuit will be equal. Switch Series Circuit 10 Basic Electricity Parallel Circuit A Parallel circuit provides multiple current paths. In a Parallel circuit, all of the component’s posi¬ tive terminals are connected to one point and all of the component’s negative terminals are connected to a different common point. Source voltage is the same at all loads. The current flow in a parallel circuit will be egual to the sum of the current flowing through each branch of the circuit. Switch Series-Parallel Circuit A Series-Parallel circuit contains portions of the current path that are in series with each other and other portions of the path that are parallel with each other. A headlight circuit would typi¬ cally be this type of Series/Parallel circuit. The headlight switch is in series with the headlights, and the headlights are in parallel branches with each other. Switch Short Circuit Any damage to a circuit is classified as a short circuit. There are three types of common failures that can occur in a circuit: • Open circuit - break in the path of current flow • Short to ground - circuit grounded before load • Short to power - circuit path is exposed to another source voltage Short to Ground 11 Basic Electricity Ohm’s Law The key to intelligent troubleshooting of electrical circuits is a thorough understanding of Ohm’s Law. Ohm’s Law states that the current flowing in a circuit varies directly with the voltage and inversely with the resistance. The pressure of one volt applied to one Ohm of resistance will cause one amp of current to flow. If the voltage increases, current will increase. If resistance increases, current will decrease. Knowing any two of the three factors (volts, resistance or current) enables the third factor to be calculated using Ohm’s Law. The mathematical expression is: Volts = Resistance X Current This formula is expressed in the Ohm’s Law Triangle. To find a missing factor, insert the known factors in the appropriate position and perform the math. A horizontal line between two factors means to divide, a vertical line means multiply. Ohm’s Law Triangle V = Volts I = Current or Amps (A) R = Resistance (W) Note: Voltage is sometimes expressed as U or E. Understanding of Ohm’s Law is essential in the diagnosis of electrical problems. A practical understanding of how the three factors affect each other is equally useful. • Source voltage is not affected by current or resistance. It can only have three states. Too low - Current flow will be low. Too high - Current flow will also be too high. Correct voltage - Current flow will be dependent on the resistance. • Current Flow will be directly affected by either voltage or resistance. High voltage or low resistance will cause an increase in current flow. Low voltage or high resistance will cause a decrease in current flow. • Resistance is not affected by either voltage or current. Resistance like source voltage can have only three states. Too low - current will be too high if the voltage is ok. Too high - current flow will be low if the voltage is ok. Correct resistance - current flow will be high or low, dependent on voltage. 12 Basic Electricity Ohm’s Law - Series Circuits Applying Ohm’s Law in a series circuit requires simple math. The current has only one path. Circuit resistance total is arrived at by adding the individual resistances. Amperage is calculated by dividing source voltage by the total resistance. R 1 +R 2 = R t V / R t = A Key Features - Series Circuit • Current through each load is the same. • Total resistance equals the sum of the individual resistances. • Voltage drop across each load will be different if the resistance is different. • Total voltage drop equals source voltage. Example: If: R 1 =2Q R 2 = 3Q V =12.0 volts A = ? To calculate total resistance. Rf = R-j + R 2 R t = 2 + 3 R t = 5Q Now that the total resistance is known, we can calculate for the amperage. A = V/R t A = 12/5 A =2.4 Amps (!) The total amperage can be used to calculate the expected voltage drop at each bulb? Ax R-j = voltage across bulb 1 A x R 2 = voltage across bulb 2 2.4x2 = 4.8 volts 2.4x3 = 7.2 volts If the two voltage drops are added, the result should be source voltage. Voltage drop across bulb 1 + voltage drop across bulb 2 = source voltage 4.8 v + 7.2 v= 12 v 13 Basic Electricity Ohm’s Law Parallel Circuit - 2 Branches A Working in a Parallel circuit requires a little more math. Each branch of the circuit has it’s own path to the voltage source. Before amps are calculated total circuit resistance must be found. Parallel Circuit Example 1: If: R 1 =30 R 2 = 6Q Voltage =12.0 volts Key Features - Parallel Circuit • Current flow through each branch can be different if the resistances are different. • Total Resistance of the circuit is less than the resistance of the lowest branch. • Voltage drop across each branch circuit is the same. • Total current is the sum of the branches. The current for both branch and R 2 can be calculated using Ohm’s Law. V/R'j = branch current V / R 2 - branch current 12/3 = 4amps 12/6 = 2amps We can add the current flowing through each branch to determine the total amperage. Amperage of branch 1 + Amperage of branch 2 = Total circuit current 4 a + 2 a = 6 amps We can also calculate for the total resistance of the circuit. Rf = (R'f x R 2 ) / (R-j + R 2 ) R t = (3 x 6)/(3 + 6) R t = 2Q Example 2: If: R*i = 6Q R 2 = 6Q To calculate the total resistance in an parallel circuit with resistances that are the same we could use the formula: Rf ~ ^(either )^ R t = 6/2 R t = 3Q 14 Basic Electricity Ohm’s Law Parallel Circuit - more than 2 Branches Calculating circuit resistance in a Parallel circuit with more than 2 branches is performed by one of two methods. All the key features for a Parallel circuit still apply. Parallel Circuit Example: 1 If: R-j=3Q R 2 = 3Q R 3 = 6 Q R^ — 4£2 To calculate the total resistance we can use the formula: 7 R t = 7 7 7 7 R 1 R 2 R 3 R 4 R t = 1 1111 -kr + ~k + + 4 R t = 1 4 + 4 + 2 + 3 12 12 12 12 or R t = 1 .33+ .33+ .167+ .25 R t = 1 13 12 12 13 R t = .92Q or R t = 1 1.08 15 Basic Electricity Example: 2 If: R*i = 3Q R 2 = 3Q R 3 = 6 Q R 4 — 4Q To calculate the total resistance we can use the formula R\ Dr = (R^xR 2 ) I{R'l + R 2 ) to calculate the resistance of two branches at a time. F?br1 = ( R 1 x r 2) / ( r 1 + r 2) R br i=(3 x 3)1(3 + 3) Rbrl — 9/6 R b ri = 1.5Q R b r2 ~ (Rbrl x ^3^ ^ brl + ^3^ R br 2 = ( 1 - 5 x 6 )/(1.5 + 6 ) R br 2 = 9/ 7.5 R br2 — 1.2Q F?t = (Rbr 2 x ^ 4 ) ! (Rbr2 + ^ 4 ) R t = ( 1.2 x 4) 1 ( 1.2 + 4) R t = 4.8 / 5.2 R t =.92Q Either formula you choose to utilize to calculate total resistance in a parallel circuit that has two or more branched will render the correct answer. Please note that the following rules are still applicable all for this parallel circuits: • Current flow through each branch can be different if the resistances are different. • Total Resistance of the circuit is less than the resistance of the lowest branch. • Voltage drop across each branch circuit is the same. • Total current is the sum of the branches. 16 Basic Electricity Ohm’s Law in Series-Parallel Circuit When calculating resistance in a series-parallel circuit, always calculate the equivalent resistance in the parallel portion of the circuit. Then add this resistance (equivalent resis¬ tance) to the resistance of the series portion of the circuit. Series Parallel Circuit Key Features - Series-Parallel Circuit • Current in the series portion of the circuit is the same at any point of that portion. • Total circuit resistance is the sum of the par¬ allel branch equivalent resistance and the series portion resistance. • Voltage applied to the parallel branch is source voltage minus any voltage drop across loads wired in series to the parallel branch in front of it in the circuit. Example: 1 If: R 1 =4Q R 2 = 6Q R 3 = 2Q Calculate the equivalent resistance value of R1 and R2. Remember the resistance of a parallel circuit is lower than the lowest resistance in that circuit. The resistance of this portion of the circuit must be lower than 4Q, the lowest resistance. ^parallel branch ~ 1 x ^2^ ^ (^1 + ^2^ ^parallel branch ~ (4 X 6)1(4 + 6) ^parallel branch ~ 2.4L2 Now follow the rules of a Series circuit. The total circuit resistance is equal to the sum of the individual resistances. ~ ^parallel branch + ^3 Rf= 2.4Q + 2Q Rf= 4.4Q Alternate Formula for equivalent resistance: Find the current draw of each parallel branch, add together to get the total current draw of the paral¬ lel portion, then using ohms law find the resis¬ tance of the parallel branch. 17 Basic Electricity Worksheet Calculate the missing value using Ohm’s Law: Series Circuit Ri R 2 1 k 7. A=2a, V = 12v, R = R^l — 4Q, R 2 — 4f2, V= 12v, A = R'l = 4f2\ R 2 = 2D, A = 2a, V= V = 12v, A = 6a, R = A = 3a, R = 8Q, V = 18 Basic Electricity Calculate the missing value using Ohm's Law: Parallel circuit 6. Rj =2, R2 =1, Rj =2, R4 =1, 7. Using Rt from Question 6, V=12, A = 8. Rj = 2, R 2 = 1, Rg = 2, R4 =4, Rf- = 9. Using Rf- from Question 8, V =12, A = 19 Basic Electricity Calculate the missing value using Ohm's Law: Series-Parallel Circuit 10 . 1 * 2 = 2 , 1 * 2 = 4 , R 3 =2, 11. Using Rj- from Question 10, V =12, A = 12. If the resistance on any of the branches of the parallel portion of this circuit is reduced: How is the total resistance for the circuit affected? How is the amperage affected? 20 Basic Electricity Worksheet Calculations 21 Basic Electricity Electrical Components Magnetic Theory The usefulness of electricity is greatly expanded through magnetism. Magnetism enables the existence of electric motors, generators, coils, relays, solenoids, transform¬ ers, etc. Magnetism, like electricity, can’t be seen, weighed on a scale or measured with a ruler. How it works and is put it to use can be understood. Two theories exist to explain how magnets work. The first theory states that a large guan- tity of small magnetized particles exist in a magnet. If the item is not magnetized the par¬ ticles are arranged in a random order. When the item becomes magnetized the particles align with each other. The second theory states that when the electrons of atoms are arranged in a certain order, the circles of force of each atom combine creating the magnetism. ¥ Non Magnetized Iron Bar Magnetic Iron Bar Fundamentals of Magnetism • A magnet sets up a field of force. • Magnetic lines of force form closed loops that flow from North to South. • The space through which magnetic lines of force flow is called the magnetic field. • The magnetic field is strongest closer to the magnet and becomes weaker as it gets further away. • Magnetic lines of force never cross each other. • There is no known insulator against magnetism. • Magnetic lines pass more easily through iron and steel than air. • Opposing forces will occur at opposite ends of the magnet (Polarity). One end is the North Pole (+), the opposite end is the South Pole (-). • Like poles repel each other, unlike poles attract each other. • Some materials (wood, ceramics, and some metals) cannot be magnetized. 22 Basic Electricity There are two common types of magnets: • Permanent Magnets - made from materials such as hardened steel that become magnetic when subjected to an outside magnetizing force and remain magnetic even after the outside force has been removed. • Temporary Magnets - made from materials such as soft iron that remain magnetic only as long as an outside magnetic force is present. The lines of force of all magnets, either per¬ manent or temporary flow from the North Pole of the magnet to the South Pole. The magnetic lines of force or “flux” are stronger closer to the magnet and get weaker as the distance from the magnet increases. (Fig. 19/1) Polarity refers to the opposing forces occur¬ ring at opposite ends of the magnet. All magnets have a North Pole and a South Pole. Like poles will repel each other and unlike poles will attract. (Fig.19/2) Most temporary magnetic fields are pro¬ duced by electricity flow. Whenever current flows through a conductor magnetic lines of force develop around the conductor. These lines of force form a circular pattern. The lines can be visualized as a magnetic cylinder extending the entire length of the conductor. (Fig. 19/3) Fig.19/1 Fig.19/2 Fig.19/3 The lines of force have direction and change dependent on direction of current flow. The density of the lines of force are dependent on current flow through the conductor. The greater the current flow, the stronger the magnetic field that will be around the con¬ ductor. 23 Basic Electricity Passing a current flow through a conductor will not generate a magnetic field strong enough to perform any work. If the conductor is coiled, the lines of force combine and become more dense forming a stronger field (Fig.20/1). The greater the number of turns of the conductor or the stronger the current flowing through the conductor the the stronger the magnetic field. Fig.20/1 Inserting an iron core in the coiled conductor increases the magnetic field even more as iron makes a better path for the magnetic lines than air (Fig.20/2). This conductor wound around an iron bar is an “Electromagnet”. A coil with an air core is a “Solenoid”. Fig.20/2 Electromagnetic Induction Producing a magnetic field by flowing current through a conductor is a process that can be reversed. A magnetic field can be set up that will cause current to flow in a conductor. This is called inducing or generating electricity by magnetism. To induce voltage in a conductor it is necessary to have relative motion between the con¬ ductor and the magnetic field. This motion can be in any one of three forms: • The conductor moves or rotates in a stationary magnetic field as in a DC Generator. • The magnetic field rotates in a stationary conductor producing voltage in the circuit as in an AC Generator or Alternator. • The building or collapsing of a magnetic field across a stationary conductor, as in an Ignition Coil. 24 Basic Electricity Generating Voltage Generator In a generator, the conductor moves through a stationary magnetic field inducing voltage at the commutator, which connects to the circuit through brushes. The voltage induced is direct current. Commutator Alternator In an alternator the magnetic field moves (rotates) through the stationary conductor producing voltage in the circuit. The voltage induced is alternating current. Ignition Coil Voltage can be induced by the building or collapsing of a magnetic field across a stationary conductor. B+ power is supplied by the battery and a magnetic field is set up around the coiled conductor. The DME grounds or pulls low the current from the conductor and the loss of current causes the magnetic field to collapse inducing voltage in the secondary conductor. PRIMARY SECONDARY r X 25 Basic Electricity Types of Voltage DC Voltage A flow of current that moves continuously in one direction from a point of high potential to a point of low potential is referred to as DC (Direct Current). Most automotive circuits operate on DC voltage as supplied by the battery(s). AC Voltage Current which reverses its direction at regular intervals is called AC (Alternating Current). This regular and continuous reversal of current flow (cycle) occurs many times per second. AC voltage as produced by an automotive alternator must be changed to direct current so that the battery can be charged. Print Change End Services BMW Measuring System Oscilloscope Display A MV ◄ Cursorl Memory Cursor2 D> Bfnjv A A A 16 12 8 4 0 -4 -8 -12 -16 16 12 8 4 0 -4 -8 -12 -16 160 120 80 40 0 -40 -80 -120 -160 ▼ ▼ T ◄ -300 -200 -100 0 100 200 300 -250 -150 -50 50 150 250 ► Multimeter Counter Oscillosc upeStimulatorsPieset setting _ [Meamemente Help Holdsceen ChannelB Zoom Amplitude ChannelA Amplitude ChannelB Stimulate Print Change End Services BMW Measuring System Oscilloscope Display Help T R I G G E R L E V E L Holdsceen ChannelB Zoom Amplitude ChannelA Amplitude ChannelB Stimulate Multimeter Counter Oscillosc{Dp^stimulato|r4 PlEset: setting Meauiement Conductors, Insulators and Semi-Conductors Electrical properties of various materials are determined by the number of electrons in the outer ring of their atoms. Conductors Materials with 1 -3 electrons in the atoms outer ring make it easy for electrons to move from atom to atom. Remember that the def¬ inition of current flow is the movement of free electrons from one atom to another. The electrons in the outer ring of these con¬ ductors are loosely held and even a low EMF will cause the flow of free electrons. Many metals are good conductors, especial¬ ly gold, silver, copper, and aluminum. But not all conductors have the same amount of resistance to the flow of free electrons. Conductor 26 Basic Electricity Insulators Materials with 5-8 electrons in their outer ring have those electrons bound tightly. These materials are insulators (Poor conductors). The electrons in the outer rings resist move¬ ment, the atoms don’t give up the electrons easily or accept free electrons easily. This effectively stops the flow of free electrons and thus any electrical current. Materials such as rubber, glass, and certain plastics are examples of good insulators. Semi-Conductors Materials with exactly 4 electrons in the atoms outer ring are neither conductors nor insulators. The 4 electrons in the outer ring cause special electrical properties which give them the name “Semi-Conductor”. Materials such as Germanium and Silicone are are two widely used semi-conductors. Insulator Semiconductor Semi-Conductor Doping When semi-conductors are in the form of a crystal, the four electrons of the outer ring are shared with a neighboring atom. This makes the crystal form of these materials an excellent insulator because there are no free electrons to carry a current flow. 27 Basic Electricity Other elements (Impurities) can be added to change the crystalline structure of the Germanium and Silicone. This is called Doping of the semi-conductors. Doping creates free electrons or holes enabling the semi-conductor to carry current. N-Type Material If the semi-conductor is doped with an element having 5 electrons in its outer ring there will not be enough space in the outer ring for the 9th electron (4 electrons in the semi-conductor and 5 in the impurity). This type of doped material is called negative or N-material, because it already has excess elec¬ trons and will repel additional negative charges. Free Electrons N - Material P-Type Material If the semi-conductor is doped with an element having 3 electrons in its outer ring some of the atoms will only have 7 electrons in the outer ring. There will be a hole in some of the outer rings. This type of doped material is called positive or P-material because it will attract free electrons. Holes P-Material Junctions Doping Germanium and Silicone cause them to behave in unusual but predictable ways when exposed to voltage, depending on which charge of the voltage is connected to which type of material (P or N). The line along which joined P and N material meet is called the Junction. A simple component consisting of P-material and N-material joined at a junction is called a diode. The application of voltage to the two doped semiconductor materials is called biasing. A more complex material containing two PN junctions is called a Transistor. 28 Basic Electricity Diode —W- When N and P-type semiconductor materials are joined together to form a single crystal a Diode is created. The diode allows electron flow in one direction only. A diode has a forward bias when the Anode (P-material) is connected to B+ and the Cathode (N-material) is connected to B-. Reversing the source voltage on the diode will result in current flow stoppage. This is called reverse bias. Diodes are rated for specific voltage and current flow. The diode can not withstand unlimited forward bias and current flow. PN Junction J Anode Cathode Zener Diode —H- A diode which will allow a specified amount of reverse flow current is called a Zener Diode. If the breakdown voltage of the zener diode is 6 volts, at 6 volts and above the zener diode will allow reverse current flow with no damage to the diode. Below the breakdown voltage the zener diode will function as a normal diode and allow current flow in only one direction. Light Emitting Diode —$— Zener diodes are often used in charging systems to rectify or convert AC current to DC. Like the diode, zener diodes are rated for specific voltage, current and reverse current. Light-Emitting Diodes (LED) emit visible light when forward biased. As current flows through the diode, electrical energy is converted into visible light that is radiated through the thin positive material layer in the diode. 29 Basic Electricity Transistors The Transistor is a diode with some additional semiconductor material. The transistor contains two PN junctions, compared to one in a diode. Transistors can be constructed in two ways: the P section can be sandwiched between two N sections forming a NPN transistor, or the N section sandwiched between two P sections forming a PNP transistor. The three sections of the transistor are called the Emitter, the Base and the Collector. Current applied to the base will flow through the transistor. Current flows through the NPN in one direction and through the PNP in the opposite direction. Transistors are used to control current flow, act as a switch or as an amplifier to vary the current output dependent on base voltage variations. A transistor allows control of large currents with small current signals. Collector Collector Relays A Relay is a switch that uses electromagnetism to physically move the contacts. A small of amount of current flow through a relay coil moves an armature and opens or closes a set of points. The points control the flow of a larger amount of current through a separate circuit. 30 Basic Electricity Think of the two sides of a relay independently. • Control side: Which includes the B+(KL86) and B-(KL85) for the coil that creates the magnetic force. If this side of the relay fails open the work side points will remain in their at rest position. • Work side: Which includes the B+ input power (KL30) and the Relay output (KL87). Failure of this side of the relay in the closed position (sticking points) will result in constant current flow. BMW uses relays with various numbers of pins (3,4,5 pin) and pin configurations (normal¬ ly open, normally closed and changeover type). Do not substitute relays. Always replace with the same type (e.g. DME Main Power Relay, Secondary Air Pump Relay and Rear Window Defroster Relay.). Solenoids A Solenoid, like a relay, uses current flow and electromagnetism to produce mechanical movement. Solenoids consist of a coil winding around a spring loaded metallic plunger. When current flows through the winding, the magnetic field attracts the movable plunger, pulling it against spring pressure into the center of the coil. When current flow stops, the mag¬ netic field collapses and the plunger is moved out of the coil by spring pressure. Solenoids are commonly used in starter motors, injectors and purge valves. Core (Armature) ©. GOO AOA 4k 4 - Switch Power Source Starter Motor - 4 . Starter Solenoid Circuit Switches —^ o — A Switch is a mechanical device used to start, stop or redirect current flow. A switch can be installed on the positive side of the circuit or the negative side of the circuit. A switch can be used to to control a load device directly or used to operate a relay which in turn can operate a higher current device, (e.g. Headlight switch, Horn button and Window switch.) Resistors 1=1 Resistors limit the current flow in a circuit. The resistor is used in a circuit to introduce a desired amount of resistance into the circuit. Resistors are available in fixed resistance or variable resistance. Fixed resistors are color coded to indicate their resistance. 31 Basic Electricity Resistor Color Code Guide 4-Band-Code ■ 1 = 2%, 5%, 10% r [ 560k Q± 5% COLOR 1st BAND 2nd BAND 3rd BAND MULTIPLIER TOLERANCE Black 0 0 □ 1G Brown 1 1 1 10 Q ± 1 % (F) Orange 3 3 3 1KQ Yellow 4 4 4 10KG Green 5 5 5 100KQ ±0.5% (D) Blue 6 6 6 IMG ±0.25% (C) Vio let 7 7 7 10 MG ±0.10%. (B) Grey 3 8 8 ±0.05%. Wh ite 9 9 9 Gold 0.1 ± 5 % 0) Silver 0.01 ± 10%