Table of Contents Variant Coding Subject Page Variant Coding. Variant Code Identification Display . Variant Code Structure . Variant Code Procedure . Adopt a Variant Code. Manually Entering a Variant Code Review Questions.9 Initial Print Date: 12/04 Revision Date: co ld co h- co Variant Coding Model: E24, E28, E30, E32, E34, E36 Production: 3/87-12/95 ■biictihis After completion of this module you will be able to: • Understand the purpose of variant coding • Identify control modules/systems that must be variant coded • Interpret a variant code • Locate a variant code • Variant code a control module 2 Variant Coding Variant Coding A Variant Code is another means by which market specific application data can be released/assigned to a control module, this process allows one base control module to be utilized for different market applications. The variant code is a 4 digit hexadecimal (alpha-numeric) code that is entered into a con¬ trol module as part of the coding process. By entering a valid code into the module a set of operational data (characteristic maps) specific to the code entered is assigned to the operating program of that control module. The operational data and code are semi rigidly assigned, meaning that if a new code is entered, a different set of data is assigned to the program. Variant coding is only used on engine control modules. Engine control modules which utilize variant coding were first introduced into production vehicles as of 3/87 production with Motronic M1.1 (Engine Control Module ECM/DME). Refer to TRIB120186 for more information. Variant coding is only used on Engine Control Modules with version Ml .X. DME Version Series Cyl. Engine Year Ml .1 E28/E30 6 M20/M30 3/87 - 8/92 Ml.2 E24/E28 6 S38 87-88 Ml.3 E34 6 M20/M30 6/87 - 9/90 Ml.3 E34 6 M30 6/88 -12/92 Ml.3 E32 6 M30 3/87 - 7/92 Ml.7 E30/E36 4 M42 3/90 -12/93 Ml.7.2 E36 4 M42 1/94-12/95 Using the DISplus/GTI/SSS with the latest CIP programming software contained within Progman, allows the technician to: 0ri 9' nal Replacement • Code a new, uncoded control module. • Recode a previously coded control module. The variant code is entered into the control module either by: • Adopting the existing code from the defec¬ tive DME control module (if diagnostic communication is possible). • Manually entering the variant code via the keypad displayed on the screen of the DISplus/GTI/SSS. i- i- i- i^i-1 bis m __ s o •- _ 5 -b- ^-' -OR- Enterthe code Note: Ml .X DME control modules can only be coded up to eight (8) times. The GTI/DISplus will display the remaining number of times the control mod¬ ule can be recoded. 3 Variant Coding If variant coding of an Ml .3 control module for an M20 engine is not possible, Reference SI B12 06 89 (1878) for more information. The cause may be that Pin 18 (DME Code Link) of the 20 pin diagnostic connector may be backed out of the connector preventing communication between the tester and DME control module. Variant Code Identification Display The variant code for a DME Ml .X control module can be accessed in three ways: • Electronically via DISplus or GT1: - DME Control Module Identification screen - Select “Programming” then “DME variant code”, installed variant code is dis¬ played. • DME control module variant code label • SI B13 02 90 (3009) The quickest and most accurate way to access the variant code of the installed DME is by viewing the DME Identification page using the DISplus or GT1. Print Change End Services Help BMW Diagnosis DME IDENTIFICATION Troubleshooting by means of perciptible symptoms: "#" Version: DMEM1.7.2 E30/E36 M42B18 with oxygen-sensor control EH unledaded Premium ece/eg/s/ch^w^T Code 82le - Bosch Hardware Number: 0261203282 Bosch Software Number: 1267357626 BMW Hardware Number: 1247228 BMW Software Number: 001 Production code: 467 If a control module malfunction is suspected cross reference the BMW and Bosch part numbers in the display with the installed variant code. Problems can occur if: • The correct variant code is installed in the wrong control module. • An incorrect variant code is installed in the correct control module 4 Variant Coding Variant Code Structure The four digit structure of the variant code consists of a 16 bit binary code which con¬ verts to a 4 digit hexadecimal code. Each hex character provides information pertaining to specific functions, characteristic maps and vehicle data. VARIANT CODE FUEL TYPE FUEL OCTANE X REGULATION EVAPORITIVE CONTROL EML REGULATION ASC CONTROL STANDARD/VARIANT MARKET TRANSMISSION VEHICLE TYPE BLANK CHOICE The information from the variant code is used to define the the operational data to be assigned to the operating program of the module. Each hex digit has a binary equivalent that provides four Is or Os which results in a total of 16 bits of information (or choices) per hexadecimal digit. VARIANT CODE Under no circumstances should the variant code to be changed from the assigned num¬ ber for the vehicle. Erratic engine operation and possible engine damage may result. 5 Variant Coding Variant Code Procedure In the event that an Ml .x control module needs to be replaced or recoded the process can be accessed through Progman with CIP 15.0 or higher. To perform the procedure from CIP the Model series must be selected. Then select the body (E32, E36 ...) Select: “Progammierung” Advance screen to the right two times to enter the programming/variant coding selection screen. From the “Selection” screen: Select: "DME Variant Code" Select: "Exchange Control Unit" Select: The Engine version installed on the connected vehicle to be coded Ex. "M40/42/43" Car Memory Key Memory CODIERUNG ZCS/FA SERVICE MEASURES PROGRAMMIERUMG ABGLEICH EWS-DME ABGLEICH EWS-DDE The following steps are based on the selection of “M40/42/43”: "M40/42/43 4-Cyl. has been selected ? Y/N” Select: “Y” "Is the vehicle fitted with a DME Ml .7.3 (M43 engine from 9/95) ? Y/N” Select: “N” Select: 1 "New Coding" Select: 1 "Adopt code from old control unit" and follow the procedure indicated once selection is made. OR Select: 2 "Enter code manually" (See table for Variant Code) and follow the procedure indicated once selection is made. 6 Variant Coding If DME Ml .X control module replacement is required, determine which method of variant coding you will need. • Adopt variant code from existing control module • Manual input of variant code from control module label Note: For vehicles produced with the M42B19 engine (Ml.7.2 Engine Control Module) a replacement EPROM was made available for vehicles produced 1/94-12/95 to address a service issue,refer to SIB 12 09 95. Since the control module for this engine requires a variant code in order to assign the correct operating data to the program a variant code must still be assigned to the module upon installing the EPROM. Adopt a Variant Code The preferred method of coding a replacement module is by “Adopting” the code from the old module, since this method prevents accidentally entering the wrong code which may occur when trying to manually enter the code. If the control module cannot commu¬ nicate on the diagnostic link the manual input method will be necessary (refer to Manually Entering Variant Code). The variant code is To temporarily stored. Workshop 7 Variant Coding Manually Entering a Variant Code The process of manually entering a variant code should only be utilized when it is not possible to communicate with the Engine Control Module (DME) via the DISplus or GT1. The variant code to be entered can be taken from the label of the problem control mod¬ ule and checked against the listing of variant codes provided in SI B13 02 90 (3009) prior to entering the code into the new module. 8 Variant Coding Review Questions 1. What is the purpose of variant coding? 2. What type of control modules need to be variant coded? 3. What type of information does the variant code contain? 4. What happens when a variant code is assigned to a module? 9 Variant Coding