Table of Contents

Vehicle Coding Information

Subject Page

Vehicle Coding Information.3

Introduction.3

ZCS Structure .4

ZCS Stored Location in Vehicle .6

ZCS Identification / Display .7

Accessing Stored ZCS Information.7

Accessing ZCS Information Label.8

ZCS Codable Control Modules .9

Vehicle Order.11

Review Questions.14

Initial Print Date: 12/04 Revision Date:

Vehicle Coding Information

Model: All

Production: All

■Biiermis

After completion of this module you will be able to:

• Understand the purpose of the Central Coding Key (ZCS code)

• Locate/view the ZCS information and determine where it is stored

• Identify what modules in a vehicle are codable via ZCS

• Understand the purpose of a Vehicle Order (VO/FA)

• Access and explain the information contained within the vehicle order

2

Vehicle Coding Information

Vehicle Coding Information

Introduction

As part of an ongoing process to reduce the need
for country, model and option specific control
modules, BMW began to utilize a multi digit vehi¬
cle coding structure referred to as a Central
Coding Key (ZCS) and later changed to a struc¬
ture referred to as a Vehicle Order (VO/FA).

The Central Coding Key (ZCS) is a unique 37 digit (originally a 48 digit) code that con¬
tains specific model, country variation and individual equipment/option information fora
vehicle.

During the manufacturing process of a vehicle, the ZCS code is created to identify the
specific vehicle being built and to properly code the control modules installed during the
assembly process once the vehicle reaches the end of the line. To ensure that the ZCS
code can be retrieved once the vehicle leaves the factory it is stored in one or two control
modules, depending on the model.

ZCS is often referred to as a “key” since it is able to automatically “unlock” or "activate”
specific functions of a new control module or can be used to recode a used control mod¬
ule to be compatible with the specific vehicle it has been installed into. With the intro¬
duction of the E31 the ZCS information was used for the first time as a coding key for
replacement vehicle control modules, this ensured that the replacement modules would
be coded to the required specification of the vehicle.

As the number of options & accessories available for installation in a vehicle increased, an
alternative to the ZCS code was introduced on 9/01 production E46 vehicles. The ZCS
system was replaced with a system known as the Vehicle Order (VO/FA). The VO is a
straightforward listing of vehicle specific information including a list of the option codes
pertaining to the systems or equipment installed in the vehicle and is used in the same
manner as the ZCS to properly code replacement or additional modules.

Regardless of which structure is utilized on a vehicle, codeable modules have no limit as
to the number of times that they can be recoded.

GM 16430000P
SA 0000422005009CC0U
VN 000001 El16K

3

Vehicle Coding Information

ZCS Structure

The 37 digit structure of the ZCS is subdivided
into three segments. The segments represent
specific information about the vehicle.

Each segment ends with a checksum “digit”.

A checksum is utilized by the coding software to
detect unacceptable/erroneous manually entered
coding information.

The information/digits of the ZCS code reflects the options installed in the vehicle and
should never be changed manually unless it is necessary for special recoding functions
such as:

• Canadian market vehicle being moved to the US

• Retrofit installation of an accessory system (ie. CPT9000 phone system
or BMW ULF system refer to SI B840103 & B84 08 04)

If a modification needs to be made to the ZCS structure and there is no information avail¬
able in a service bulletin then the BMW Technical Hotline should be contacted for assis¬
tance by submitting a PUMA case, requesting a modified ZCS code.

Each portion of the ZCS provides specific information regarding that vehicle:

GM (Grundmerkmale) - Identifies the “Basic Features” of the vehicle and contains

9 digits that are used to describe:

• Vehicle type (E36, E38, E39 ...)

• Specific body style of the vehicle (Sedan, Coupe ...)

• Country specific coding identification (US, UK, ECE ...)

• Unique equipment that affects the basics of the vehicle
(with sunroof, without sunroof, wheel size ...)

• Basic language variant (English, Spanish, German ...)

SA (Sonderausstattungs) - Identifies the “Special Equipment” of the vehicle and contains

17 digits that describe what features/functions are installed in
the vehicle, such as:

• Power Windows or Manual windows

• Power Door Locks or Manual Door Locks

• Power Sunroof or Manual Sunroof

• Power Convertible Top or Manual Convertible Top

• Phone Pre-wire

The SA segment is configured to provide a total of 64 possible number combinations
(option groups) for all series vehicles worldwide. The information is modified whenever
a new component/accessory is added to the vehicle via a retrofit coding procedure.

4

Vehicle Coding Information

GM 16430000P
SA 0000422005009CC0U
VN 000001 El16K

VN (Versionsnummer) - Identifies the “Version Number” of the vehicle and contains 11

digits that are used to describe:

• Series specific coding data that are not reflected in the GM or
SA segments. This includes, model year dependent data,
software and hardware versions of the control modules
installed, coding instructions, etc.

The VN is displayed as 40 possible combinations of digits. A deliberate change in the
VN will result in erroneous coding data being used when recoding a module or coding a
replacement module which will affect the proper operation of a control module(s) coded
with an incorrect VN.

Note: In its original form the ZCS was displayed as a 48 digit code containing a
fourth segment, the AM (Antriebsmanagement) which identified
Powertrain management information specific to the vehicle, however this
information was eliminated and was not needed for coding a control
module.

FOUR DIGIT PORTION REPRESENTS VEHICLE BODY AND SPECIFIC BODY EQUIPMENT
(COUPE, SEDAN, ROADSTER, SUNROOF, ETC,)

There are 4096 possible combinations of digits per model.

GM

i

/A

/

\

\ CHECK
) DIGIT

VEHICLE TYPE COUNTRY SPECIFIC CODING ID

LANGUAGE VARIANT

SPECIAL EQUIPMENT THAT
DIRECTLY AFFECTS BODY

SA

N---' V, ^

y W

The SA segment is configured to provide a total of 64 possible number CHECK

combinations for all series vehicles worldwide. The number combinations DIGIT

are special equipment option packages.

VN

v V 7 'A/

The VN is displayed as 40 possible CHECK
combinations of digits. DIGIT

5

Vehicle Coding Information

ZCS Stored Location in Vehicle

The ZCS is stored in the vehicle to simplify the coding procedures when a module needs
to be recoded or a replacement module needs to be coded. Depending on the vehicle,
the ZCS information is stored in the following locations:

Vehicle

Model

Module

Vehicle

Model

Module

E31

All

EKM

E39

All

Instrument Cluster/EWS

E32

All

Instrument Cluster

E38

All

Instrument Cluster/EWS

E34

All

Instrument Cluster

E46*

All

Instrument Cluster/LSZ

E36

318i/is
325i/is
M3

Instrument Cluster

E52

All

Instrument Cluster/LSZ

E36

CO

N ->

CO CO

l-t-

EWSII

As of 9/98:

Instrument Cluster/EWS

E53

All

Instrument Cluster/LSZ

* The E46 switched to a Vehicle Order (VO) data structure in 9/01.

The procedure to code control modules that utilize the ZCS information can be per¬
formed via the DISplus/GT 1 or SSS using Progman with CIP 15.0 or higher and access¬
ing the “Codierung ZCS/FA” function. Always reference service bulletins for information
regarding the latest coding version and any possible software errors.

When coding a ZCS codable control module the coding program in CIP automatically
searches the stored location, based on the VIN, and codes the selected module accord¬
ing to the information provided in the ZCS code.

On later production vehicles the ZCS information began to be stored in two locations,
referred to as redundant data storages, this insures that the information is always available
in the event the primary device storing the data fails.

Note: On early production vehicles without redundant data storage, if the mod¬
ule being coded or recoded is the module that stores the ZCS informa¬
tion, then the vehicles ZCS information must be obtained from the label
located on the vehicle or electronically accessed from the module and
printed out then entered manually via the input screen on DISplus/GTI
or SSS.

For vehicles with redundant data storage the coding of the module stor¬
ing the data is performed automatically using the information stored in
the “back up” module.

6

Vehicle Coding Information

ZCS Identification / Display

The ZCS information for a specific vehicle can be obtained by:

• Accessing the control module(s) that electronically stores the information,
using the DISplus/GTI orSSS

• Locating the ZCS label affixed in the vehicle

Accessing Stored ZCS Information

Coding

Individualization

Programming

Model series SELECTION

■L

CIP

From Progman establish a connection to the
interface connected to the vehicle and access
CIR

To perform the procedure from CIP
the Model series must be selected

(3 series, 7 series ...)■

Then select the body (E32, E36 ...).

Select “Codierung ZCS/FA”.

Then advance screen to the right two times to
enter the vehicle series selection screen.

Example:

Select vehicle series (i.e “E36 Series”).

7

Vehicle Coding Information

Select “Display coding code and code for
printout”.

Ucbcrtchnft

Coangcwe

QM 1^X009

sa ooco«a;oo«omcar
VN OMOfFE93EO

CoangwMM
trUMruTCD

ZCS Information for vehicle is displayed along
with the stored location.

Accessing ZCS Information Label

On earlier production vehicles the ZCS label is affixed to the
vehicle in a specific location depending on the model:

• E36 - Under rear seat; center area or next to left send¬
ing unit of fuel tank.

• Z3 Roadster - In Trunk; under carpet on floor, forward
of tool kit.

• E31/32/34 - In fuse box cover

• E38 - In E-Box cover

Note: As of 9/98 production the ZCS label was eliminated from the vehicle.
Some older vehicles will have identification labels containing an AM
segment, this information is not needed for coding or recoding a control
module on that vehicle.

8

Vehicle Coding Information

ZCS Codable Control Modules

Control modules located in a vehicle that are ZCS codable are listed/identified by the
“Codierung ZCS/FA” function contained in CIR

A list of the modules specific to the model can be accessed as follows:

From Progman establish a connection to the
interface connected to the vehicle and access
CIR

To perform the procedure from CIP
the Model series must be selected

(3 series, 7 series ...)■

Then select the body (E32, E36 ...)■

Select “CodierungZCS/FA”.

Then advance screen to the right two times to
enter the vehicle series selection screen.

Uebcrschrtft

Example:

Select vehicle series (i.e “E36 Series”).

9

Vehicle Coding Information

Select “Recode”.

Then advance screen to the right.

UebencMft

Displays control modules that are ZCS
codable.

Workshop Exercise

Access the ZCS coding information on an E36, E39, E46 or E53. and identify
where the information is stored.

Determine which modules in an E36, E39, E46 or E53 are codable.

10

Vehicle Coding Information

Vehicle Order

In 9/01 the ZCS vehicle data structure on the E46 was replaced with what is referred to
as the Vehicle Order (VO) or Fahrzeugauftrag (FA). The vehicle order structure is utilized
on all new models introduced/produced as of 9/01. such as E65/66, E60, E63/64, E83,
E85 etc. Models such as E36, E39, E52, and E53 produced after 9/01 continued to be
manufactured using the ZCS structure until production of the model is complete.

Vehicle Order for E46 as of 9/01 Production:

Vehicle identific¬
ation number:

KW17732

E-Wort:

521,522,534,550,639,

645,650,661,674,692,

818,823,832,845,853,

876,925,926,992,302,

Vehicle order:

HO-Wort:

633L,

Vehicle order and

vehicle identifica—

Model series:

E46

tion number are

Type des. code:

EV33

stored in

Time criterion:

0904

SA:

KOMBI

Paint code:

0A08

1 CA,205,210,240,249,

Upholstery code:

Assbly. no.:

N6SW

279,354,403,411,431,

438,441,459,465,473,

488,494,495,502,520,

Vehicle Order for New Models as of 9/01 Introduction:

Select measures plan.

Date / time:

10.11.2004/ 13:31

Model series:

E60

Vehicle ID number:

WBANA53584B848013

Vehicle order:

E60 # 1203*NA53%0475&LCBA$ 1CA$205$248$2RA
$302$319$354$403$415$416$430$431$438$441
$442$459$465$473$488$494$502$534$540$563
$605$609$620$639$645$676$694$697$785$818
$823$850$853$876$8SP$925$992-B110+K639+O111
+0112

Vehicle data status:

E060-04-09-504

Target data status:

E060-04-09-504

11

Vehicle Coding Information

The vehicle order format contains information pertaining to the production of a specific
vehicle such as:

Series Type - (E46, E65, E60, etc.)

Time Criterion - Identifies date the options/hardware equipment available for installation
into the vehicle was standardized/”locked”. This information does not
refer to the production date of the vehicle. A problem with coding or
programming may occur if a module or option based on a newer or
older time criterion date is installed into the vehicle.

Model Code (Basic Type) - Base level from which the vehicle is “created/built”.

Paint Code - Identifies the color of the vehicle at time of production.

Upholstery Code - Identifies the type of upholstery installed in the vehicle at time of

production.

Assembly Number - Identifies the programmed part number for powertrain (Not used)

E-Wort - Identifies additions/options added to the vehicle that are not part of standard
SA codes/options

HO-Wort - Identifies options installed at Center/Dealer using 3 digit option code
(Currently not used.

Installed Option/SA Codes - Listing of accessories & equipment options installed in

the vehicle.

The information contained in the vehicle order is used to identify the module(s)/system(s)
that are/should be installed in the vehicle and also what if any control modules need to be
updated if a new system/option is added or removed to/from the vehicle to ensure proper
compatibility with the devices installed in the vehicle. The information contained in the
vehicle order such as installed options, is modified whenever a new component (mod¬
ule/system) is installed and coded to the vehicle. If the new component is not properly
coded to the vehicle the SA listing is not updated and problems can be encountered
whenever a measures plan for the vehicle is created, vehicle needs to be recoded or
VKM/Individualization functions are to be modified.

A listing of the components that need to be updated is provided whenever a measures
plan is generated (refer to CIP module for additional information).

12

Vehicle Coding Information

Example: Information contained in the VO of an E60

Select measures plan.

Date / time:

10.11.2004/ 13:31

Model series:

E60

Vehicle ID number:

WBANA53584B848013

Vehicle order:

E60 # 1203*NA53%0475&LCBA$ 1CA$205$248$2RA
$302$319$354$403$415$416$430$431$438$441
$442$459$465$473$488$494$502$534$540$563
$605$609$620$639$645$676$694$697$785$818
$823$850$853$876$8SP$925$992-B110+K639+OI11
+0112

Vehicle data status:

E060-04-09-504

Target data status:

E060-04-09-504

Series Type:
Time Criterion:

Model Code:

Paint Code:

E60

Identified as 1203 indicates the date (month/year) that the list of
available options/hardware available for installation into the vehicle
was standardized/”locked”. Although the vehicle referenced was
produced in 6/04 the time criterion of 1203 is still valid and indi¬
cates that no changes were made to the available option pack¬
ages/hardware available for installation into that specific model
since 1203.

Identified as NA53 indicates the vehicle and engine type plus pro¬
vides information pertaining to the country the vehicle was built for
(i.e. LH or RH drive). If an automatic transmission is installed it will
be considered an NA63, however the model code contained in the
VO will always reflect the base level which is a manual transmis¬
sion vehicle.

Identified as 0475 indicates the color of the vehicle at time of pro¬
duction.

Upholstery Code: Identified as LCBA indicates the type of upholstery installed in the

vehicle at time of production.

Installed Option/

SA Codes: Listing of accessories & equipment options installed in the vehicle

1CA - Selection COP relevant vehicles
205 -Automatic transmission
248 - Steering Wheel Ideating
2RA - LT/ALYwheels

13

Vehicle Coding Information

Review Questions

1. What is the purpose of a ZCS code in a vehicle?

2. Where is the ZCS code stored in a vehicle?

3. How can you determine what modules in the vehicle are codeable via the ZCS
code?

4. What is the purpose of a Vehicle Order what information does it contain?

5. When was the VO structure introduced?

6. Which models utilize a VO structure?

7. How can the VO information of a vehicle be accessed?

14

Vehicle Coding Information