Table of Contents 4th Generation M3 Introduction Subject Page The new BMW M3.3 E90 M3 Dimensions and Vehicle Data .4 E92 M3 Dimensions and Vehicle Data .5 M3 Heritage .6 E30M3 .6 E36M3 .7 E46M3 .8 E92M3 .9 M3 Concept .10 Body.10 M-Specific Equipment .10 Engine .10 Drive.11 Chassis and Suspension .11 Electrical System.11 Engine and Technical Data.12 V8 with High Engine Speed Concept.12 A New Dimension .13 Overview of Special Features.14 System Overview .16 Vehicle Electrical System.16 The MDrive.18 Menu Item Details.20 M Engine Dynamics Control (Power).20 DSC.20 EDC-K .21 Servotronic.21 "Key-Dependent Settings" Menu.21 Initial Print Date: 1/08 Revision Date: 4th Generation M3 Introduction Model: E90, E92 Production: 2/2008 ■BJicmiis After completion of this module you will be able to: • Identify key changes to the M3 • Obtain general information on the new M3 2 4th Generation M3 Introduction The new BMW M3 A new addition to the ’M’ family has just arrived. The new BMW M3. A simple letter and number combination which has become synonymous with an extremely powerful and dynamic performance car. The M3 is now in its fourth generation with a history of success in the world of motor sport, winning races across the globe since its beginning back in 1985. Not only has the race version of the M3 gained a successful motor sports heritage, its on road credentials live up to the expectations and demands of today’s M3 drivers. The E92 M3 will be launched in the spring of 2008. This precisely balanced sports car will set new benchmarks in driving dynamics for sport coupes. As with its predecessor the focus has been on optimizing the power to weight ratio whilst maintaining the high engine speed concept. This combination ensures that both power and driving agility are exceptional, placing the M3 in an even higher level of sport car competition. 4th Generation M3 Introduction E90 M3 Dimensions and Vehicle Data 4 4th Generation M3 Introduction 11111 ) 11)11 E92 M3 Dimensions and Vehicle Data 5 4th Generation M3 Introduction M3 Heritage E30 M3 1988-1991 From 1988, the first M3 generation turned the world of racing upside down. One year prior, the M3 had been launched as a thoroughbred sports car for the road. Powered by a four-cylinder four-valve engine, the original M3 showed its sporting ambi¬ tions in its exterior design: flared wheel arches and a large rear spoiler gave it lots of road presence. Engine Configuration: Capacity: 0 - 62 : Top Speed: Performance: Torque: 4 cylinders, in-line 2.3 liters 6.8 sec 145 mph 192 hp @ 6,750 rpm 230 Nm (169 Ib-ft) @ 4,750 rpm 6 4th Generation M3 Introduction E36 M3 1995 , 1996-2000 Family affair: the second-generation M3 was offered as a complete model series. First came the Coupe, two years later the Convertible and Sedan. And the engine received a nice boost, too: the four-valve six-cylinder unit delivered 240 hp. Engine Configuration: Capacity: 0 - 60 : Top Speed: Performance: Torque: 1995 6 cylinders, in-line 3.0 liters 6.1 sec. 128 mph 240 hp 6,000 rpm 305 Nm @ 4,200 rpm 225 Ib-ft @ 4,200 rpm 1996-2000 6 cylinders, in-line 3.2 liters 5.9 sec. 128 mph 245 hp @ 6,000 rpm 319 Nm @ 3800 rpm 236 Ib-ft @ 3800 rpm 7 4th Generation M3 Introduction E46 M3 2001 - 2006 The third generation of the M3 enters the stage: with the M3 Coupe and the high-rewing naturally aspirated engine delivering 333 hp at up to 8,000 rpm, BMW once more intro¬ duced a true sports car, which, like its predecessor, was crowned “best handling car”. From 2001, BMW added the convertible version. Engine Configuration: Capacity: 0 - 60 : Top Speed: Performance: Torque: 6 cylinders, in-line 3.2 liters 4.8 sec. 155 mph 333 hp @ 7,900 rpm 355 Nm (262 Ib-ft) @ 4,900 rpm 8 4th Generation M3 Introduction E92 M3 2007 BMW M3 Reloaded. With a new naturally aspirated V8 engine, suspension and drivetrain, a convincing design and best-in-class performance, the latest generation of the BMW M3 is once again making headlines. A true sports car with fantastic everyday usability. The successor takes over the lead: the new BMW M3. Engine Configuration: Capacity: 0 - 60 : Top Speed: Performance: Max Torque: 8 cylinders, V configuration 4.0 liters 4.7 sec. (coupe) - 4.8 sec. (sedan) 155 mph 414 hp @ 8,300 rpm 400 Nm (295 Ib-ft) @ 3,900 rpm 9 4th Generation M3 Introduction M3 Concept Body In addition to the sporty and dynamic appearance in both the external design and the interior, the main features were weight optimization and a reinforced bodyshell for improved dynamic handling. A further outstanding feature of the E92 M3 is also once again the sophisticated aerodynamics typical of the M series. M- Specific Equipment Exterior: Front zone with generous air inlets, "Powerdome" engine hood with air inlet, carbon roof, side gills, outside mirrors, sill, wheel rim design, extended wheel arches, and the boot with spoiler and four exhaust tailpipes all combine to provide the initial impression. Interior: Sill trim strips, seats, steering wheel, instrument cluster, switches in the center console and the gear lever design all increase the anticipation. Engine Under the engine hood, the 8-cylinder power pack is the high-speed S65B40. With individual throttle butterflies, a generous intake air and exhaust manifold, and many more refined M-specific features such as the MSS60 engine control, the S65B40 is once again an outstanding highlight of the M series. 10 4th Generation M3 Introduction Drive Double-disc clutch, 6-gear manual transmission and the fully variable M limited-slip differ¬ ential ensure the forward momentum. Chassis and Suspension Front and rear axles with new suspension geometry and M-specific suspension settings with 18" tires. Specific objectives of the development were weight optimization, and in particular, control of the longitudinal and lateral acceleration/powerthat is generated when enjoying the pleasure of driving the M3. The M3 brake with compound brake discs, new high-performance brake pads and stan¬ dard M series ABS/DSC guarantee optimum braking efficiency and active safety. Electrical System The electrical eguipment and bus structure of the M3 are based on the E92. The optional MDrive menu can be used to preset/configure the standard Servotronic and the M engine dynamics control (enhanced with "Sport Plus"), the optional electronic damper control EDC-K (in the E9x series only available in the M3) and the DSC M dynamic mode. In the E9x series, the BMW Individual High End audio system is offered for the first time in the M3. 11 4th Generation M3 Introduction Engine and Technical Data V8 with High Engine Speed Concept It will be the first time that a V8 engine has been fitted in a series production M3. The main concept behind this high-rewing, high performance engine with a sporty sound is the extremely light, rigid and robust construction which is capable of reaching extreme engine speeds of up to 8,400 rpm. The engine achieves an impressive 400 hp (roughly 100 hp per liter). The S65B40 is derived from its big brother, the S85B50. The main changes can be seen in the engine oil system, VANOS valve gear system and air intake system. Special consideration has also been given to engine weight optimization. The engine with all its assemblies is built in the special engine production area of the Munich BMW plant. One standard engine is used throughout the world and adapted to suit specific market reguirements. 12 4th Generation M3 Introduction A New Dimension The M engineers consider the high engine speed concept to be the most intelligent strategy of obtaining the maximum thrust from a vehicle. For example, in a modern formula 1 engine, the crankshaft works at up to 19,000 rpm (resulting in piston speeds of over 25 meters per second). The actual thrust at the driven wheels is the decisive factor for car acceleration. This thrust is achieved by the engine speed, the torgue and the short gear ratio. This concept has been adopted for vehicles in the M range from motor sport. The fully variable M limited-slip differential means that the thrust is optimally distributed to the live axle. Furthermore, the S65B40 also includes the established M-specific features such as dou¬ ble VANOS, individual throttle butterflies and high-performance engine electronics (MSS60 control unit). S65B40 View of the Intake Manifold S65B40 View of the Intake Flutes Technical workarounds by increasing the cylinder capacity or boosting become excessive, thus avoiding the increased engine weight and consumption often associated with these methods. The high engine speed concept helps to achieve dynamically agile handling and the max¬ imum in sports driving performance characteristics. A maximum torgue of 400 Newton meters at 3,900 rpm is reached. Approx. 85 percent (340 Nm) can be utilized beyond the enormous engine speed range of 6,500 rpm. The S65B40 attains 8,400 rpm, and therefore a value that was previously only reserved for racing car engines or exotic custom vehicles. Note: For safety reasons, due to the engine dynamics when the vehicle is sta¬ tionary (i.e. without a road-speed signal), it is already down-controlled at 7,000 rpm to prevent the engine speed from increasing into an impermis¬ sible range. 13 4th Generation M3 Introduction Overview of Special Features Body: • M3 Front and rear apron • Carbon fiber roof in carbon optic, if no optional sliding/tilt sunroof (body color) • Gills in front side panels • M3 outside mirrors • Aluminum hood with "Power Dome" and air inlet • M dome braces, thrust panel and underbody V-brace • Weight-optimized bumper brackets, front and rear • Optimized heat isolation package • Optimized noise isolation package • Optimized underbody paneling, front and rear Interior: • M3 steering wheel • M gear lever • M driver foot supports • M3 seats • Lighter floor trim (carpet) • Lightweight design through-loading in rear Electrics-: • M3 Instrument cluster • M-specific switches for gear lever in the center console • Buttons for the tire pressure system between center air conditioning outlets • Intelligent alternator control (IGR) • AGM battery 14 4th Generation M3 Introduction Engine: • New high-engine-speed concept V8 engine S65B40 with MSS60 engine control system • M3 Air intake guide • M Individual throttle butterflies • M Ion-flow combustion monitoring • M VAN OS • M3 Exhaust system Drive: • Dual-disc clutch used in an M3 for the first time • M 6-gear manual transmission • Fully variable M differential with locking action Chassis: • M3 Rims, tires • M3 Compound brake system • Adapted front axle carrier, M front axle components • Servotronic hydraulic steering, M steering gear ratio • Adapted rear axle carrier, M rear axle components M-specific options: • MDrive menu • EDC-K • 19" M3 rims, tires (optional) • Seat back width adjustment (passive) • Enhanced leather interior • High speed down-control option 7ME "M Driver’s Package" (280 km/h) 15 4th Generation M3 Introduction System Overview Vehicle Electrical System The vehicle electrical system is based on the E92 series production vehicle system and has been adapted for the M3. Vehicle Electrical System and Terminal Status Overview 16 4th Generation M3 Introduction Index Explanation Index Explanation ASP Outside mirrors IHKR Integrated heating/air conditioning system CA Comfort Access JB Junction box CAS Car Access System KOMBI Instrument cluster CCC Car Communication Computer LWS Steering angle sensor CDC (Compact) CD changer M-ASK Multi-audio system controller CID Central information display MRS5 Multiple restraint system, 5th generation CON Controller OC3 Seat occupancy detector mat (US) DAB Digital Audio Broadcast PDC Park distance control DME Digital motor electronics QLT Quality, level, temperature oil sensor DSC Dynamic Stability Control RAD Radiol or Radio2 DSC- SEN DSC sensor RLS Rain light sensor SINE Emergency current siren/tilt SBFA Switch block, driver's door EDC-K Continuous Electronic Damping Control SBX Interface box (ULF functionality) EKP Electric fuel pump control unit SBX High Interface box High (Bluetooth telephony, voice input and USB/audio interface) FLA High beam assistant SDARS Satellite tuner (US only) FRM Footwell module SMBF Passenger's seat module FS MOST direct access SMC Stepper motor controller FZD Roof function center SMFA Driver's seat module GBBF Seat belt extender controller, front passenger SZL Steering column switch cluster GBFA Seat belt extender controller, driver TAGE Outside door handle electronics High- Audio BMW Individual High End Audio system TCU Telematics Control Unit IBOC In Band On Channel (Digital Radio) TOP- HiFi Top-HiFi amplifier IBS Intelligent battery sensor USIS Ultrasonic passenger-compartment sensor IHKA Integrated automatic heating/air conditioning sys¬ tem VM Video module (only for US) 17 4th Generation M3 Introduction The MDrive The MDrive menu known from the M5/M6 is also available in the M3 if equipped with the navigation system. Starting from the Drive main menu, the MDrive menu can be called up by pressing on the Drive controller and selecting M settings. The overall setting is called up/activated by pressing on the M button on the steering wheel. Pressing the M button again or restarting the vehicle deactivates the settings. The settings can, of course, be retrieved again using the M button. The following is a list of menu items with selection options that are currently available in the MDrive menu: • M Engine Dynamics Control (Power) - "Unchanged" - "Normal" - "Sport" - "Sport Plus" • DSC - "Unchanged" - "OFF" - "ON" - "M Dynamic mode" • Servotronic - "Normal" - "Sport" • EDC-K (only if fitted) - "Unchanged" - "Comfort" - "Normal" - "Sport" 18 4th Generation M3 Introduction By selecting "Unchanged", when the M button is pressed (i.e. the settings in the MDrive menu are called up), the current settings of this system are retained. Example: The driver has deactivated the Dynamic Stability Control function using the DSC button. - MDrive setting: M Engine dynamics control "Sport Plus"; DSC "Unchanged"; Servotronic "Sport". The driver presses the M button on the steering wheel to call up the M settings. - Only the "Sport Plus" and Servotronic "Sport" settings for M engine dynamics control are activated. DSC remains deactivated. 19 4th Generation M3 Introduction Menu Item Details M Engine Dynamics Control (Power) Apart from "Unchanged", three engine control programs are available; "Normal", "Sport" and "Sport Plus". The options determine how spontaneously the engine responds to actuation of the accelerator pedal. The maximum engine power is not changed. Using the power button in the center console, the driver can only choose between "Normal" and "Sport". "Sport Plus" is only available in the MDrive menu. DSC Apart from the "Unchanged" setting, in the DSC submenu, the options "OFF" "ON" and "M Dynamic mode" can be selected. If "M Dynamic Mode" is selected, the Dynamic Stability Control (DSC) permits higher slip values at the wheels. The system does not activate the stabilizing function until very close to the handling limit range, when it influences engine output and/or actively engages the brakes. In "OFF" mode, an experienced sports car driver can also completely deactivate the DSC function. Using the DSC button in the center console, the driver can switch between "OFF" and "ON" or if "M Dynamic Mode" is active, between "M Dynamic Mode" and "OFF". "M Dynamic Mode" is only available in the MDrive menu. 20 4th Generation M3 Introduction EDC-K If option 223 continuous Electronic Damper Control is fitted together with MDrive, in addition to "Unchanged", three EDC programs can be selected in the MDrive menu: "Comfort", "Normal" and "Sport". The driver can use the EDC button in the center console to switch seguentially between the three programs. Servotronic The settings that can be selected for the Servotronic steering function are "Normal" and "Sport". Depending on the selection, the appropriate characteristic curve for power assisted steering is active. This selection option is only available in the MDrive menu. Without MDrive, the customer has no option, and a fixed programmed speed dependent characteristic curve is used. "Key-Dependent Settings" Menu Under "M settings", the "Key-dependent settings" menu is also available as well as the MDrive menu. This allows key-specific settings for certain MDrive menu items. M engine dynamics control and EDC settings are currently possible, which are assigned to the specific key used during the configuration (configuration => ZV closing action => memorizing). Under the M engine dynamics control menu item, "Normal" or "Sport" can be selected. In the EDC menu item, the options "Comfort", "Normal" or "Sport" can be selected. 21 4th Generation M3 Introduction M Drive Bus Diagram 22 4th Generation M3 Introduction Index Explanation 1 Servotronic valve 2 DME MSS60 3 Junction Box distribution box 4 Electronic Damping Control controller 5 iDrive controller 6 POWER button 7 EDC button 8 DSC button 9 Steering column switch cluster 10 Multi audio system controller/Car Communication Computer 11 Central Information Display 12 Instrument cluster 13 Footwell module 14 Dynamic Stability Control 23 4th Generation M3 Introduction